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A Case History:
SOUND ENGINEERING

This orbital forming tool, with a protruding end that was sized to fit the magnet's casing precisely, was designed and manufactured by Taumel to meet the tight specifications necessary for this particular operation

Taumel's Orbital Forming has the advantage that it accomplishes tasks by using much less forming pressure than a conventional press.

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Problem Solved
A manufacturer of automotive speakers was faced with a difficult assembly application.
The stamped speaker baskets themselves were of rather delicate construction but needed to be fitted with a securely-fastened magnetic core.
They had originally attempted to crimp the magnetic core lip with a hydraulic press but, unfortunately, the amount of down-force required to form the lip expanded the magnet and introduced radial expansion forces to the speaker basket thus creating unacceptable assemblies and a high rate of rejections.
Taumel suggested that their Orbital process would use only a fraction of the press's operational force and could form the magnet lip gently and incrementally.
A special orbital forming tool, with a protruding end sized to fit the magnet's casing, closed the rim smoothly and safely over the magnet's core without deformation.
This approach eliminated both the deformation and the high rate of rejection.



Close-up of the completed rim-closure encircling the magnetic core

TAUMEL ASSEMBLY SYSTEMS

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